Rice cake packaging machine 40.000 pcs/hour
Packaging MachinesRice Cakes Packaging Machines
The system allows to collect the cakes from the presses in any order and bring channeled on edge to the packaging machine Synpack S9.
In order to handle the above described products and transfer them from a layer form into a wrapping machine, we are suggesting a solution together the system to create synchronized automatic flows of products.
Production will be unload on the infeed belt , that one provide to move the production to the two lines Vibrator Channel ,that one, with its vibration (adjustable to determinate the vibration rate), will place the products vertically and will move them forward.
Once the products rows has reached from the two portioning devices this device will provide to create the right portion configuration to be load on the Synpack S9 wrapping machine chain that will provide to wrap the products.
Several sensor, photocell and proximity switch, will be supervisor of the logic giving all the information to the PLC/Axis Card (Program Logic Controller) and an easy operator interface will give the possibility to change all the parameters for the right work of the system.
Synpack S9 – Horizontal Flowpack wrapping machine
The Synpack S9 is able to handle Rice cakes and Corn cakes up to 40000 cakes/hour with a very quick change over time and meets the technical requirements for high speed wrapping applications with the use of state-of-the-art technology.
Powered with nine (9) independent brushless motors, is controlled from a main computer included operator's friendly interface and electronic axis position control with PLC based on computer all-in-one.
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SA PACKAGING SRL
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Wrapping Speed: Up to 20 meters of sealed film per minute.
or 40 Pack/min – Pack length up to 400 mm**The speed is depends upon the type and nature of the products to be wrapped as well as the type and quality of the wrapping materials and the feeding system.
Reel width: up to 600 mm
Max. reel diameter : 350 mm
Reel core : 65 to 75 mm
(1 motor) Infeed chain with sinusoidal movement
(2 motor) Fin seal wheels
(1 motor) Transverse crimpers with sliding movement and guillotine cutting
(4 motor) Vertical chain on film with sinusoidal movement
(1 motor) Outfeed belt (AC Inverter)First couple of pulling film rollers pneumatic open/close by pushbutton
Second couple of sealing film rollers with pneumatic open/close automatic at start/stop
Infeed Chain of appropriate length, with double Pusher (Spring return and Fixed)
One couple of film pulling rollers with several mechanical registration for proper wrapping the film around the product
One couple of film sealing rollers
One reel holder
Vacuum System to remove air inside the pack
Infeed Chain with sinusoidal movement, to have always the bottom of the package plan for the bottom heating
Vertical chains motorized with independent brushless motors with separate digital control, to keep straight the cake on edge into the tube of film formats.
Mark Photocell electronically controlled print registration with +/- correction
Crimpers cutting electronically controlled cut registration with +/- correction
Crimpers stop in open position
Main computer included Operator's friendly Interface based on Tex Computer all-in-one
Digitally controlled cut-off length with possibility to memorize up to 10 products.
Digital speed read-out integrated on the display
Digital product counter read-out integrated on the display
Temperature sensors of Constant Iron Thermo Couple (3 items)
Electronic PID control of the sealing temperatures with auto-tuning (3 items)
Electrical panel included on the machine body -
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